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Process Safety Management
National Summary

With the Process Safety Management (PSM) standards, OSHA requires a comprehensive look at each process that uses or emits a listed chemical. The intent is to make workers aware of the dangers and increase worker safety. Much of the regulation on process safety management is concerned with written documentation.


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Directives09/13/1994 - CPL 2-2.45A CH-1 - Process Safety Management of Highly Hazardous Chemicals07/22/2003National
Directives09/28/1992 - CPL 2-2.45A - Process Safety Management of Highly Hazardous Chemicals- Compliance Guidelines and Enforcement Procedures07/22/2003National
Violations2009 Violation Summary for Process Safety Management - General Industry National
Violations2011 Violation Summary for Process Safety Management - General Industry National
Regulations29 CFR § 1910.119 Process safety management of highly hazardous chemicals National
Final Rules29 CFR 1910 - Interpretation of OSHA's Standard for Process Safety Management of Highly Hazardous Chemicals06/07/2007National
InterpretationsApplicability of PSM standard to explosive and pyrotechnic manufacturing.02/04/1998National
InterpretationsApplicability of PSM standard to on-site use of methane as fuel.[1910.119(a)(1); 1910.119(h)(3); 1926.64(a)(1); 1926.64(h)(3)]09/21/2000National
InterpretationsApplicability of the Process Safety Management manufacturing processes involving workplace explosives. [1910.109]12/30/1993National
InterpretationsApplicability of the PSM standard to a flammable liquid manufacturing process.07/09/1999National
InterpretationsApplication of Process Safety Management of Highly Hazardous Chemicals to the manufacture of explosives and pyrotechnics.[1910.119(a); 1975.1]06/15/1992National
InterpretationsBlack liquor recovery boilers, associated oil (or gas) auxiliary fuel burner systems and PSM. [1910.119]06/09/1993National
InterpretationsCarburization process and the applicability of Process Safety Management for Highly Hazardous Chemicals.[1910.119]11/28/1995National
InterpretationsCellulose nitrate and the PSM Standard. [1910.119]07/20/1992National
InterpretationsCeramic firing utilizing propane in amounts exceeding 10,000 pounds not subject to process safety management standard. [1910.119]08/28/1992National
InterpretationsChlorine storage facility plan and the applicability of the Process Safety Management (PSM) of Highly Hazardous Chemicals Standard.08/15/1995National
InterpretationsClarification of laboratory and process relative to process safety management standard. [1910.119]06/24/1992National
InterpretationsClarification of PSM applicability to processes that are based partly or solely on quantities in connected atmospheric storage tanks.[1910.119; 1910.119(a)(1)(ii)(B); 1910.1450]02/11/2003National
InterpretationsClarification of the Process Safety Management standard with regard to material and energy balances. [1910.119]09/25/1995National
InterpretationsClarification of the retail facilities exemption under the PSM standard. [1910.119; 1910.119(a)(2)(i)]12/12/2005National
InterpretationsClarification on the documentation of inspections and tests required under the mechanical integrity provisions.[1910; 1910.119]09/16/1996National
InterpretationsClarification on the time allowed for completion of the initial process hazard analysis (PHA) as it may apply to a hypothetical case involving four different work sites of an employer. [1910.119]06/01/1995National
InterpretationsClarification on whether flammable liquids used to mix (1) inks used in printing on aluminum foil and paper and (2) paint used in coating aluminum sheets are covered by the PSM standard. [1910.119]09/27/1994National
InterpretationsCoating processes covered by the PSM standard. [1910.119]09/20/1993National
InterpretationsConfirmation that mixing of liquefied butane, transferred by a CTMV, with gasoline stored in atmospheric tanks at terminals is not covered by the PSM Standard. [1910.119]05/17/1995National
InterpretationsCoverage of stored flammables under the process safety management standard.05/12/1997National
InterpretationsDeadlines for completion of process hazard analysis. [1910.119]06/03/1993National
InterpretationsDelivery of hydrogen peroxide, 52% by weight or greater. [1910.119]09/08/1993National
InterpretationsDimethylamine and Anhydrous Dimethlamine and the PSM standard. [1910.119]07/09/1993National
InterpretationsDocumentation methods used to comply with the qualitative evaluation of a range of possible safety/health effects of "failure of controls" requirement of the PSM standard.02/01/2005National
InterpretationsEmployee participation requirements of the Process safety management standard. [1910.119]01/08/1993National
InterpretationsEvaluation of scenarios regarding PSM requirements related to normally unoccupied remote facilities and natural gas processing plants (gas plant).[1910.119; 1910.119(b)]02/16/2005National
InterpretationsExtent of OSHA's jurisdiction over worksites involving geological and underground storage facilities for gas and hazardous liquids.10/07/2008National
White PapersFederal OSHA's PSM National Emphasis Program Expands Nationwide; What Employers Need to Know03/29/2012National
InterpretationsFinal rule on process safety management of highly hazardous chemicals, formaldehyde. [1910.119]07/28/1992National
InterpretationsFormaldehyde (37% by weight or greater) in the Process Safety Management Standard. [1910.119]06/28/1992National
InterpretationsFumigants used to control insects in food plants. [1910.119]05/03/1993National
InterpretationsGasoline used as a fuel to test run inboard and outboard engines does not fall under PSM. [1910.119]09/16/1992National
InterpretationsHeat-treating process (using methanol) and the applicability of the Process Safety Management of Highly Hazardous Chemicals Standard.07/28/1995National
InterpretationsHHC's as it applies to employer obligation to obtain and evaluate information regarding the contract employer's safety performance and programs. [1910.119]06/29/1994National
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